PD9000 ConsoliDator+ Multivariable Controller

Brand: Precision Digital Corporation

The ConsoliDator+ is a multi-channel controller that is both easy to use and satisfies a wide variety of process display, alarm and control applications.

It accepts 4-20 mA inputs, flow meter pulse inputs, digital inputs, and Modbus RTU inputs and displays them both in numeric and bar graph format on a large, 5.7" color display.

It can be equipped with multiple relays with user-definable actions, 4-20 mA outputs, digital outputs, Modbus RTU, and Ethernet Modbus TCP/IP protocol communication capabilities.

Additionally, the controller is equipped with up to 32 timers that can be used to control many processes or events.
Features
  • NEMA 4X Panel Mount Multi-Channel Controller 
  • Convenient Display, Control, & Alarm of Multiple 4-20 mA & Pulse Inputs
  • Numeric & Bar graph Color Display (320 x 240 pixels) 5.7" (145 mm)
  • Sunlight Readable Display, White Backlight
  • Isolated 24 VDC Transmitter Supplies 200 mA / Analog Input; 1,600 mA Max
  • 99 Channels, 32 Totalizers, 32 Timers, & 199 Modbus Slave Inputs
  • 64 High & Low Alarms assigned to up to 25 Relays with AND/OR Logic
  • Modular Design for Input & Output Flexibility
  • Up to (28) 4-20 mA Isolated Inputs or Pulse Inputs
  • Up to (25) 10 Amp Form C Relays (With Eight Analog or Pulse Inputs)
  • Up to (25) Isolated 4-20 mA Outputs (With Eight Analog or Pulse Inputs) 
  • Operating Temperature Range: -40 to 60°C (-40 to 140°F)
  • Pulse, Analog, & Modbus Input Flow Rate / Total / Grand Total Capability
  • 50-Point Linearization, Square Root, and Exponent for Open Channel Flow
  • Round Horizontal Tank Volume Calculation; Just Enter Diameter & Length
  • Multi-Pump Alternation Control or Simple On / Off Control
  • Programmable Displays, Function Keys & Digital Inputs
  • Math Functions: Sum, Diff, Average, Multiply, Divide, % Efficiency, & More
  • Display Direct Modbus PV Inputs – Slave Mode
  • RS-485 Modbus RTU Standard & Ethernet Modbus TCP/IP Optional
  • Free ConsoliDator+ Configuration Software
  • 3 Year Warranty

Specifications

Display

  • Color, QVGA (320 x 240 px), 5.7” (145 mm) diagonally, White backlight Bargraph: Twenty divisions Numerical: Up to 15 Digits (± 999,999,999,999,999) Feet & Inches Format: 99,999' 11.9”

Screen bargraph

  • Enable/disable: Channels, totals, timers Bargraph scale: 0 - 100 %, independent of channel scale.
  • Twenty divisions: 5 % each.
  • Screen: Select to show bargraph or not.

Decimal Point

  • 0 to 15 decimal Places, user selectable

Engineering Units

  • User selectable units or custom units Time, Distance, Volume, Pressure, Weight, Temperature, Current, Voltage, Percent, Amps, Volts, Counts, Logic, and Custom, Any unit/unit of time or other units

Display Update Rate

  • User selectable: 0.1 to 10 sec (10 updates/ sec to 1 update/10 sec)

Programming Method

  • Front Panel Buttons, external Buttons, or ConsoliDator+ Software

Number of Alarms

  • Up to 64 high or Low Automatic (non-latching) or latching on & Off time delays. May be assigned to one or more Relays. Note: Alarms are independent from Relays.

Alarm Types

  • Single Source: One Input
  • Multi-Source: Two or more Inputs
  • Interval: Enter time interval and on Time
  • Alarm OR: Any active Input Alarm triggers the OR Alarm
  • Alarm AND: All Input Alarms must be active to trigger the AND Alarm

Alarm Ack & Reset

  • Automatic only (Non-latching)
  • Manual only (Latching)
  • Manual with Ack only after Alarm is Cleared (Latching with Clear)
  • Automatic and manual

Internal Buzzer

  • 60 dBA @ 24 inches (61 cm) Enable/disable in System - General menu. Associated with Alarm Horn setting

External Horn (Sold Separately)

  • Assign any Relay to the Horn function to activate an external horn when Alarm condition is detected.

Calibration

  • All Inputs and outputs are calibrated at the factory. Field calibration not possible.

Input & Output Cards

  • Maximum Number of I/O Cards: 7
  • Analog Inputs: 4/card
  • Pulse Inputs: 4/card
  • Analog Outputs: 5/card
  • Relays: 5/card

Number of Screens

  • Up to 20 screens with 1 to 8 PVs or items per screen. Enable or disable screen title, channel #, and bargraph Automatic or manual scanning Scan Time: 1 to > 1000 sec, independent for each screen. F1-F4 keys are assigned per screen

Function Keys

  • User Programmable (See defaults below) F1 = Previous ← F2 = Next → F3 = Scan/Stop F4 = Ack

Number of Channels

  • Up to 99 channels Input source: 4-20 mA, Pulse, Digital, Modbus, Alarm, Math, Channel, Total, Timer, mA Output, Relay Output, Digital Output, or Modbus Output

Password

  • Programmable password restricts modification of programmed settings

Non-Volatile Memory

  • Settings stored for a minimum of 10 Years

Power (User Selectable Based on Wiring)

  • 47 to 63 Hz
  • 60 W max DC: 113-370 Vdc
  • 60 W max (L, N)
  • Two-terminal Connector (G, 24 V) DC: 24 Vdc ± 10 %, 60 W max
  • AC: 80-264 Vac
  • Three-terminal Connector (L, N, GND)

Back-Up Power Supply

  • If AC and DC Power are Connected, the 24 Vdc can be used as backup Power in Case of AC Power failure.

Fuse

  • Unit is Protected internally with auto-Resettable fuse. AC: 1.25 A max., DC: 3.7 A max

External Fuse

  • Recommended external fuse slow-blow 120 Vac: 2.0 A, 240 Vac: 1.0 A, 24 Vdc: 4 A

Isolation & Grounding

  • 1500 V Analog Inputs/outputs-to-Power line, 500 V Analog Input-to-input, Input-to-output, analog output-to output
  • All analog Inputs and analog outputs are isolated from each other. Note: DC Power is not isolated. DC- is Connected to Earth Ground. Digital I/O, USB, and Ethernet are grounded.

Environmental

  • Operating Temperature Range: -40 to 60° C (-40 to 140° F)
  • Storage Temperature Range: -40 to 60° C (-40 to 140° F)
  • Relative Humidity: 0 to 90 % Non-Condensing
  • *All functions operate down to -40° C (-40° F.) If the LCD response is slower, increase the display refresh setting

Connections

  • Removable Screw terminal blocks
  • Digital I/O: 16 to 30 AWG
  • RS-485: 12 to 24 AWG wire RJ45 Ethernet Connection
  • USB Ports: Micro-USB (Device) and Type A (Host)
  • Inputs/Outputs: 12 to 24 AWG wire

Tightening Torque

  • Screw terminal Connectors: 5 lb-in (0.56 Nm) Digital I/O terminals: 2.5 lb-in (0.28 Nm)

Enclosure

  • Enclosure Body: Thermoplastic Polyester
  • Color: Gray
  • Display Window: Clear Polycarbonate, GE LEXAN HP12W
  • Front Panel Keys: Silicone Rubber

Mounting

  • Panel-Mount: Panel-mounting frame and twelve Screws (Provided)
  • Cutout: 10.0” x 10.0” ± 0.05” (254 mm x 254 mm ± 1.3 mm) (H x W)
  • Panel thickness: 0.07” - 0.35” (1.8 mm - 8.9 mm)
  • Clearance behind Panel: 6” (152 mm)

Overall Dimensions

  • Panel-Mount: 10.85” x 10.85” x 4.87” (276 mm x 276 mm x 124 mm) (H x W x D)

Weight

  • Ex: PD9000-XY-4PI-8AI-10AO-10RY Panel-Mount: 7.4 lb (3.4 kg) approximately

Warranty

  • 3 Years Parts and Labor
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